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Posts regarding ‘Systems’

Thwart the Diabolical Extraterrestrials: Buy Local Paint

November 5th, 2009 by Renee

This is the tenth in a series of articles for the New Life Journal.

By: Clarke Snell

Are you going insane like me? Do you ever sit in a parking lot and imagine the forest that used to be there? Do you ever look at the eastbound river of cars while you’re flowing westbound and ask yourself, “Where are we all going? Why can’t they stay where they are and do what I need to do there, while I stay where I am and do what they need to do here?” In the deep of night while the bedbugs bite, do you ever ask yourself, “What do rabbits know that I don’t?”

Yes, I must be crazy. So crazy that I’m completely baffled by how we humans come to find ourselves in the present world of our making. I’m so bent that to me we seem to be the only critters on the planet that can’t go with the flow. You know: live, eat, have babies, die, become compost for plants that are in turn eaten by our babies…repeat cycle. Is it my demented ramblings, or is our obsession with experimentation and childish competition grinding us to dust? Here’s my call for entries to all scientists, priests, freaks, and super-models: What the hell are we doing here?

My favorite theory about the existence of human life on planet earth is that we were seeded here by extraterrestrials. Sort of like bees making honey, they knew that we’d bring all the raw materials of the planet to the surface, process them into useful compounds and units like plastics and alloys, then concentrate them in piles (cities, landfills, etc.) where our masters could then easily harvest these goodies for their own use. If this process eventually killed the worker drones (us) or adversely effected the lifecycles of the planet itself, that would be of no concern. The point was efficient resource extraction. Though admittedly ridiculous and based on no facts (sort of like our present foreign policy), this theory has a compelling internal consistency and does offer an explanation for certain strange human behaviors such as packaging small amounts of water in plastic bottles. At the very least, it allows us to feel like we’re doing a good job.

Whatever the origin of our shenanigans, we’ve become so intransigent that the planet itself seems to be trying to throw us off. That’s the image that scientist James Lovelock used in an interview I heard recently. He said that humans have become an invading virus on the organism that is planet Earth. Global warming is the response, the fever attempting to combat the virus. The earth, though, is in the latter stages of its life, and therefore, like any senior citizen, may not be able to survive the fever.

Gawd. The more it all sinks in, the more I understand Disneyworld: Attention Citizens, just don’t think about it and watch the big mouse with the white gloves… I mean, how do we stop being a virus!?

Well, I’m no genius, but one thing I can do is pay attention. When you do that, you start hearing a lot of good ideas. Here are a few: Let’s not drive lettuce in from California when it’s being grown right here. Let’s not drive wood in from Oregon when it grows right here. Let’s not drive paint in from who knows where when it’s made right here….What?

That’s right, if you live in the distribution area of this magazine, you have access to locally made, non-toxic, environmentally conscious paints, masonry sealers, and wood finishes. The company, based in Asheville, is called Earthpaint. It’s founder, Tom Rioux, started his career in painting at the age of 14. After many years as a professional painter, Tom become deathly ill. His kidneys, liver, and lungs were failing and he had horrible arthritis. After 3 years of chemotherapy and major diet and other lifestyle changes, Tom pulled through. He was convinced that it was paint that almost killed him, so he decided to dedicate himself to researching and developing better paints.

After literally more than 1,000 failures and a major investment in lab time and other entrepreneurial necessities, Tom has developed a line of finishes that are truly amazing. They are biodegradable; made up of non-toxic, native ingredients from plants, minerals and other basic elements. Except for a single ingredient in one product, all of Earthpaint’s materials are harvested within an eight hour drive of Asheville. Most travel less than four hours. What’s more, they not only compare to modern synthetic finishes in price, but in many cases outperform them. For example, Earthpaint’s Interior Clear Skies wall paint carries a full 25 year warranty!

Talking with Tom about paint is a true inspiration. Not only because he’s fun and really knows what he’s talking about but because, well…you’re talking to him. He’s not just a billboard, a label, or a trademark. He’s your neighbor telling you real-world, no BS stories about the reality of paint. (Ask him about VOC’s, for example, if you want to hear a real nail-biter with a surprise ending.) Tom’s business is family-owned (no pesky stockholders demanding his soul) and truly local which allows his intentions to be personal and passionate. It also makes him accountable to us.  If we have a problem, we can talk to him about it. Such a set-up will by definition be “green” to the max. The rationale won’t be based on barely meeting provisions in compromised government regulations vetted by corporate interests, but on the simple and obvious credo that you don’t soil your nest.

To me, that’s the transformative power of building a truly local economy. Earthpaint’s success is our success. If Tom fails, we all loose. Perhaps our only problem is that we don’t really believe that we’re all in this together. As long as there is a mythical Bahamas to retire to, then people will continue to soil their bed before they sell it to someone else. What we need is more Earthpaints. They are out there trying to be born. All they need is our help. It’s a no-brainer, people. Buy, sell, eat, drink, build, live, and die local…unless you want some two-headed ten-eyed aliens coming down here to steal plastic from our cold dead hands.

For more information about Earthpaints, visit their website www.earthpaint.net) or call them at 828-258-2580.



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Asheville GO Helps Out

November 4th, 2009 by snugganut

Today, the folks from Asheville Green Opportunities came to help out.  In the meantime, Matt and his crew started putting up rafters.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Asheville GO

Asheville GO

asheville go 2

Asheville GO Volunteers

Installing Blocking for Electrical

Installing Blocking for Electrical

Tony Beurskens Directs Asheville GO Volunteers

Tony Beurskens Directs Asheville GO Volunteers

Elijah and Chris

Elijah and Chris

Finished Scaffolding

Finished Scaffolding

Matt Installing Rafter

Matt Installing Rafter

East Gable

East Gable

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Loft Framing

November 3rd, 2009 by snugganut

Today, Matt and his crew finished the framing up to the loft.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Matt and Tim review plans.

Tim and Matt review plans.

Chris Cashman is telling someone what to do.

Chris Cashman is telling someone what to do.

Elijah installs the 2nd floor rim band.

Elijah installs the 2nd floor rim band.

Loft Framing

Loft Framing

Loft Framing

Loft Framing

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Framing and Drainage

October 30th, 2009 by snugganut

Today the framing of the second floor began, and measures were taken to provide proper drainage from the building.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Tim uses a custom-made tool to measure for the Hemcrete.

Tim uses a custom tool to measure for Hemcrete.

David Madera stopped by to discuss Hemcrete.

David Madera stopped by to discuss Hemcrete.

A strip drain is placed at the bottom of each wall.

A strip drain is placed at the bottom of each wall.

Gravel is shoveled into the Eastern trench.

Gravel is shoveled into the Eastern trench.

East Wall

Wast Wall Framing

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Micro-Inverters

October 30th, 2009 by Seldom

Since there are no moving parts, PV doesn’t require any maintenance except cleaning the glass.  The photovoltaic collector doesn’t fail.  If a panel fails it’s usually because a solder joint connecting the cells fails.  Most manufactures warranty their panels for 80% of rated output for 25 years.

Inverters have traditionally been the weak point in the system. Mean failure rate has been 5 years. 2 year warranties were the norm in the late 1990s. 5 year warranties are common now, and some manufacturers offer 10 year.

Central String Inverters

PV panels produce DC power which is either used directly by DC lighting and appliances or wired to a central inverter, typically located indoors. An NREL study (PDF page 41) found that inverters have needed to be replaced every 5-10 years while panels last 25 years or more.

Central inverter PV systems are wired in series like Christmas lights. Central inverters use a Maximum Power Point Tracking (MPPT) algorithm to determine the optimal output of the system. Therefore, the output of the whole system was only as good as the worst performing module. If there is one bad solder connection, one dirty cell, or one partially shaded cell the whole system is affected. Just like Christmas lights it is impossible to find a problem without testing every individual part.

http://www.ratechsolar.com/galery/watsonville_b/2.jpg

German and Austrian central inverters are the best quality because their government incentive programs require installers to warrant the system for 10 years which put pressure on manufacturers to improve their reliability to stay competitive. North American manufacturers have not kept up.

Micro-Inverters

That’s all changed with micro-inverters. They mount outside attached to each panel. With micro-inverters AC power leaves each panel. There’s less inefficiency due to DC voltage drop. The Christmas light problem is solved. Micro-inverters get as much energy out of each panel as it can produce, so partial shading is no longer a problem. If an inverter fails the rest of the system still functions, and it’s a relatively small replacement cost compared to a central inverter.

Enphase micro-inverter

Micro-inverters are also designed to be much more reliable. Enphase credits four things:

  1. Micro-inverters process relatively small amounts of power at low DC voltages which allows them to incorporate more components on the semiconductor chip rather than soldering together a bunch of analog electronics.
  2. Because of the small amount of power processing, the temperature rise is lower. In fact they use passive cooling rather than fan cooling like traditional inverters.
  3. NEMA 6 enclosure is air, water, dust, and insect tight. Traditional inverters are like computers with cooling fans actively flowing dust into the enclosure.
  4. Potted design. The enclosure is filled with “an encapsulating compound” which improves heat dissipation and provides component protection.

Traditional inverters use electrolytic capacitors which are notorious for their short life. Microinverters still use them, but they use a more durable design. From Enphase Reliability Study for Electrolytic Capacitors:

“For traditional power converters, an acceptable useful life of capacitors is as low as 2000h at 85°C. Out of desire to increase the reliability of its inverters, Enphase Micro-inverters use capacitors rated from 4000 to 10000h at 105°C. The capacitor lifetime is very sensitive to temperature as its useful life doubles for every 10°C temperature drop.”

Enphase also parallels their capacitors. When one fails the quality of the current wave degrades because it gets a little more ripple in it, but it’s not catastrophic to the inverter.

Since micro-inverters are a new development there’s no lifespan data. In an Enphase white paper they compare their Mean Time Between Failures (MTBF) determined from accelerated lifecycle testing to other electronics:

Sun Microsystems:

“The concept of MTBF is often confused with a component’s expected useful life. In fact, these concepts are not the same. For example, a battery may have a useful life of four hours and have an MTBF of 100,000 hours. These figures indicate that in a population of 100,000 batteries there will be approximately one battery failure every hour during its four hour lifespan.”

Enphase has a 600 year MTBF goal, which would make integrating micro-inverters with solar panels at the factory the default. At that point solar panels will be truly plug and play.

The one downside to micro-inverters seems to be for off-grid systems. Since each panel is putting out AC power, you have to have another central inverter to convert it to DC to store it in the batteries.

There are at least a dozen companies working on micro-inverters, but Enphase is the only company shipping a product that we’re aware of.

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Chameleon Roof Tiles

October 29th, 2009 by Seldom

These Thermeleon tiles are white when it’s hot and black when it’s not. When they’re white they only absorb 20% of incident sunlight, but when they’re black they can capture 70% of it.

20091007173434-1

They use a polymer suspended in water with a dark background layer. When it’s cool the polymer stays dissolved, and the dark background is exposed. When heated, the polymer condenses into tiny droplets which appear white because scatter and reflect the radiation.

The Thermeleon project won the 2009 MIT Making and Designing Materials Engineering Contest. They need to find out if their tile is durable enough to stand up to the harsh conditions on a real roof before they have a real product, but they say the ingredients are all cheap and readily available.

:: Thermeleon.com

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Subfloor

October 28th, 2009 by snugganut

The Advantek subfloor for the ground level was installed today.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Subfloor Installation

Subfloor Installation View from Northeast

Subfloor Installation View from East

Subfloor Installation View from East

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Passive Solar Design

October 28th, 2009 by Renee


This is the second article in a series originally written for New Life Journal.


By: Clarke Snell


Let’s not beat around the bush. In this day and age, heating and cooling our houses amounts to spending a lot of money to create a lot of pollution. That’s because most of the energy we use for this purpose comes from burning fossil fuels. What’s worse, as a society our response to skyrocketing oil and gas prices has been to keep making the skies dirtier. The weird thing about this whole scenario is that everything we’re burning is just stored solar energy.

Here’s the process: Plants turn sunlight into energy which is turned into living tissue. Animals eat the plants. Plants and animals die. Wait several hundred million years. Drill deep wells and dig big holes to access resultant oil, gas, and coal. Transport all over the planet and burn copiously until supply begins to get scarce. Fight wars and panic until lights go out and heat goes off.

I don’t know, wouldn’t it make better business sense to skip the “middle man” and go directly to the source, i.e. the sun? Duh. The technique is called passive solar design: the conscious manipulation of the sun’s direct energy to affect the temperature inside a building. It is clean burning, runs for free after installation, has no moving parts, comes with a lifetime guarantee, isn’t susceptible to power outages or unexpected supply shortages, requires no special maintenance, and can be accomplished by simply rearranging the materials used in a conventional modern house at little or no extra expense.

Though its most effective real world implementation is a beautiful dance between science and art, the concept behind passive solar design is elegantly simple: if you want heat, let the sun in; if you want cool, don’t let the sun in.

Our loving star has made the process so much easier by methodically changing its path through the sky throughout the year. In our region, the winter sun rises to the southeast, stays low in the sky to the south, and sets to the southwest. The summer sun rises to northeast, stays high in the sky most of the day, and sets to the northwest. This is an amazing stroke of luck because it means the sun is low in the sky when it’s cold outside and high in the sky when it’s hot outside. Low sun is easy to let into a building, while high sun tends to be blocked by the roof and other protrusions of the building itself. Perfect!

With this basic observation under our belts, we’re ready to realize a passive solar masterpiece. First, we need to find the right place to build. In our region, that means a site that will give us unobstructed access to the low southern winter sun. Some trees or other obstructions to the east and especially the west would be great to block the hot rising and setting summer sun. (A ridge or evergreens to the north might block some winter winds, but wind is very site specific so we’d have to spend some time on site to make that call.)

Next, we’ll design our building to let in a lot of winter sun and block a lot of summer sun. Building shape is the most basic parameter. In our area, the best shape is longer on the east-west axis, creating more wall surface on the south and less on the east and west.

The main avenue for sun to enter the building will be through glass. From a heating point of view, only south-facing glass will create a net solar heat gain, so other glass should be minimized. However, north, east, and west glass are an important part of our natural ventilation cooling and daylighting strategies. This is where the delicate interplay of science and art comes in, in other words we’ll find beautiful compromises.

The heating equation, in any case, is straightforward, we simply have to carefully match the square footage of our southern glass windows and doors to the amount of “thermal mass” we place in the building. Thermal mass simply means something that stores heat, so technically everything is a thermal mass. Dense heavy materials usually store heat well. Water, concrete, stone, and earth are good examples. A great place to put mass in a building is in a concrete or earthen floor. Sun flows in through glass covered openings and is stored in the mass of the floor. The mass sucks up heat, thus preventing the house from overheating during the day, then slowly releases the heat after the sun goes down keeping the house warm at night. The trick is creating the right balance. Science to the rescue! We have everything from rule of thumb glass to mass ratios to computer assisted thermal modeling at our disposal.

Next, we’ll need to design our roof overhangs and other protuberances so that they follow our mantra: block sun when it’s hot, let in sun when its cold. The poster child for this is the southern trellis covered with deciduous vines (grapes and hops are two options for you vintners and brewers out there). Thick leaf cover that blocks the sun in spring and summer dies back in fall and winter to let the sun through. Since we know where the cooperative sun will be in the sky at any time of year, roof and window overhangs can be sized to interact with the sun exactly as we like.  We’ll add covered patios on the east and west, again to block low hot sun, and one on the north to create an outdoor room that will be shaded all summer long.

Finally, we’ll work with the surrounding landscape to heighten our design. In tandem with our patios, we’ll add shade trees, especially to the west and north. Plants not only create shade, but evaporative cooling which is the natural technology mimicked by your refrigerator and clanking, polluting window A/C or HVAC unit. We’ll also create a focus to the south, perhaps placing an outdoor kitchen under the trellis with a kitchen garden in front of it. We’ll place doors and windows that encourage cross-ventilation and allow effortless transitions to outdoor rooms. Don’t forget that in our climate a little tweaking back and forth between sun and shade makes the outside comfortable for most of the year. Outdoor rooms are inexpensive access to the mansion of nature. Of course, we’ll also design a unified insulation strategy that includes measures to slow convective, conductive, and radiant heat loss through the building, but that’s another story.

Ta-da! A passive solar masterpiece that will supply a baseline of heat and cool at the right time of year which can then be enhanced to create the specific indoor environment of your choosing. Though you may not get the picture from this frantic overview, none of these design features need to control the look or feel of the building. Passive solar is flexible if you are. It’s a pivotal design concept, not an architectural gestalt.

Disagreement abounds even on some of the basics. For example, some people feel that our climate is too wet to allow for natural ventilation as a cooling strategy because open windows plus humidity can result in mold. In the end (here’s where you refer back to that lovingly pawed copy of my column from last month that’s taped to the fridge), the right approach to passive solar is going to have to match the specifics of who you are with the specifics of the place your house will sit.

I will however be unequivocal about one thing: you are going to heat and cool your house with solar energy one way or another. The only question is if you want it free and clean or expensive and dirty. This may sound like a laughably obvious choice, but a cursory glance at any cityscape or subdivision will show that the sun is presently laughing at us, not with us.

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Framing Continues

October 27th, 2009 by snugganut

This week, Matt and his crew continued to frame.  The bottom plate was bolted to the slab, and the TJI joists were installed.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Detail of Bottom Plate at Termite Barrier

Detail of Bottom Plate at Termite Barrier

The bottom plate is bolted to the AAC through the Advantek.

The bottom plate is bolted to the AAC through the Advantek.

North wall framing with termite barrier visible.

North wall framing with termite barrier visible.

The 2nd floor structure starts with 16" TJIs.

The second floor structure starts with 16" TJIs.

East and North Framing with Rim Band on Top

East and North Framing with Rim Band on Top


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Framing Begins

October 21st, 2009 by snugganut

Today, Matt and his crew started framing the lower level walls.  The 2×4 wood studs are placed 2′ on center rather than 16″ because the 12″ of Hemcrete will provide enough stiffness to the structure.

Click here to view the entire Nauhaus Prototype Construction Chronology.

Matt frames the Southeast window

Matt frames the Southeast window.

Matt works on the top plate.

Matt works on the top plate.

Framing the South Wall

Framing the South Wall

The lower level is nearly completed at the end of the day.

The lower level is nearly completed at the end of the day. To the right the well is visible.

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